Foshan Creater Environmental Protection Technology Co., Ltd.
Foshan Creater Environmental Protection Technology Co., Ltd.
  • SCR Denitrification Catalyst
  • SCR Denitrification Catalyst
  • SCR Denitrification Catalyst

SCR Denitrification Catalyst

It is the core component of selective reduction catalysis technology. The raw flue gas from the kiln/boiler is first mixed with ammonia gas at 150-420 ℃, and then evenly distributed through flow guidance and rectification. Then, it passes through a honeycomb type denitrification catalyst, and the mixed flue gas undergoes catalytic reaction on the catalyst surface to generate clean nitrogen gas and water. Finally, it is discharged or enters the next unit. And SCR denitrification catalysts have small volume, large specific surface area, and high activity; Featuring high denitrification efficiency, the monomer adopts front-end hardening technology and is resistant to erosion; Suitable for a wide temperature range of 150 ℃ -420 ℃, widely used in industries such as steel, waste incineration power generation, gas heating boilers, papermaking, acid washing, cement, lime, non-ferrous metallurgy, ships, diesel engines, gas turbines, etc.

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Specification of SCR Denitrification Catalyst


Size&SPEC

Cell DensityInner Wall Thickness (mm)Outer Wall Thickness (mm)Pore Size (mm)Open Porosity (%)Specific Surface Area (m²/m³)
13×131.52.310.176.0302
Lime 15×151.11.78.775.7347
16×161.01.56.276.4372
18×181.01.47.275.2415
20×201.01.56.473.3456
21×210.91.46.275.1485
22×220.81.35.975.4509
25×250.81.35.173.2569
30×300.71.24.271.4667
35×350.61.23.769.5780
40×400.61.03.268.8887
45×450.51.02.765.6972


Performance comparison of different types of SCR catalysts

Performance ParameterHoneycomb CatalystPlate CatalystCorrugated Catalyst
Forming ProcessCeramic extrusion; uniform forming; integral structure made entirely of active componentsMetal substrate with surface-coated active componentsCorrugated fiber substrate with surface-coated active components
CharacteristicsLarge specific surface area, high activity, small required catalyst volume; contains 50-70% more active material than other types; retains selectivity after regenerationSmall surface area, large catalyst volume; simple automated production, good gas flow; prone to clogging between modules; contains 50% less active material than honeycomb typeSurface area between honeycomb and plate types; light weight, high production automation; contains 70% less active material than honeycomb type; sensitive to gas flow; prone to clogging between modules
Base MaterialMonolithic extrusionStainless steel plateGlass fiber board
Required Volume (Under Identical Conditions, Relative to Honeycomb = 100)100153-178130
Catalyst ActivityHighLowHigh
Specific Surface AreaLargeMediumSmall
Pressure DropHighMediumLow
Arsenic (As) Poisoning ResistanceStrongMediumStrong
Abrasion ResistanceGoodPoorGood
Risk of CloggingMediumLowMedium
Thermal ResistanceMediumMediumMedium
Application ScopeSuitable for both high and low dust conditionsSuitable for both high and low dust conditionsMainly used for low dust conditions
Overall CostLowAverageRelatively low


Specification of SCR Denitrification Catalyst

Features of SCR Denitrification Catalyst

  • Integrated molding, with activity throughout the body;

  • Small volume, large specific surface area, high activity;

  • Catalytic active substances are 50-70% more than other types;

  • Strong ability to handle flue gas and high denitrification efficiency; SOz/SO3 conversion rate<1%, NH3 escape rate<3ppm;

  • The monomer adopts front-end hardening technology, which is resistant to erosion;

  • Wide applicable temperature range: 150 ℃ -420 ℃; The degree of production automation is high.

SCR Denitrification Catalyst


Reaction Mechanism of SCR Denitrification Catalyst

The raw flue gas from the kiln/boiler is first mixed with ammonia at 150-420 ℃. After being guided and rectified, the flue gas is evenly distributed. Then, it passes through a honeycomb type denitrification catalyst, and the mixed flue gas undergoes catalytic reaction on the catalyst surface to generate clean nitrogen gas and water. Finally, it is discharged or enters the next unit.


Reaction Mechanism of SCR Denitrification Catalyst


Applciations of SCR Denitrification Catalyst

Steel industry - coking, sintering, pellet production.

Municipal industry - waste incineration power generation, gas-fired heating boilers, hot spot cogeneration plants.

Chemical and light industry - waste incineration, papermaking, acid washing, pharmaceuticals.

Building materials industry - ceramics, refractory materials, glass, cement, lime.

Nonferrous metallurgical industry - lithium industry, aluminum industry, magnesium industry, silicon industry.

Transportation industry - ships, diesel engines, gas turbines.

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